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Zinc Oxide Varistor Blocks Manufacturing

Zinc Oxide Varistor Blocks

AC, DC, and high-gradient metal oxide varistor blocks for surge arrester assemblies and specialized protection applications.

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Metal Oxide Varistors for Surge Arrester Applications

Zinc oxide varistor blocks are the core nonlinear resistive elements used in metal oxide surge arresters. Under normal operating voltage, they maintain low leakage current. During an overvoltage event, they conduct surge current and help limit the residual voltage applied to protected equipment.

LEEYD supplies AC, DC, and high-gradient varistor block specifications in multiple diameters, heights, reference-voltage ranges, and discharge-current capacities. Final product selection should be confirmed according to the intended arrester design and electrical requirements.

Metal Oxide Varistor Components

Key Performance Characteristics

High Current Capability

Available specifications support different nominal discharge-current, high-current impulse, and 2ms rectangular-current requirements.

Aging Performance

Selected specifications are evaluated through accelerated aging tests to support stable long-term electrical characteristics.

Protection Characteristics

Controlled reference voltage and residual-voltage ratios support reliable surge-limiting performance.

Product Uniformity

Dimensions, DC 1mA reference voltage, leakage current, and other key characteristics are controlled according to the applicable specification.

High-Gradient Options

High-gradient varistor blocks with a stated range of 300–400V/mm are available for compact arrester and GIS-oriented designs.

AC Metal Oxide Varistor Specifications

Available AC-series specifications cover multiple solid and ring-type dimensions for different arrester designs and discharge-current requirements.

Type Dimension (mm) DC 1mA reference voltage (kV) Leakage current under 0.75U1mA (µA) 8/20μs nominal lightning impulse (kA) Ratio of residual voltage Discharge current capacity
Outside Dia. Inside Dia. Height 4/10μs high current (kA) 2ms rectangular (A)
Φ32×2532±0.5-25±0.55.0-5.7≤1051.7940150
Φ32×3032±0.5-30±0.56.0-6.9≤1051.7940150
Φ35×2535±0.5-25±0.55.0-5.7≤1051.765250
Φ35×3035±0.5-30±0.56.3-6.9≤1051.765250
Φ42×2542±0.5-25±0.55.0-5.7≤1551.7100400
Φ42×3042±0.5-30±0.56.3-6.9≤1551.7100400
Φ45×2545±0.5-25±0.55.0-5.7≤2051.68100500
Φ45×3045±0.5-30±0.56.3-6.9≤2051.68100500
Φ52×2552±0.5-25±0.55.0-5.7≤20101.73100600
Φ52×3052±0.5-30±0.56.3-6.9≤20101.73100600
Φ60×2260±0.5-22±0.54.4-5.1≤20101.71100800
Φ60×3060±0.5-30±0.56.3-6.9≤20101.71100800
Φ71×2271±0.5-22±0.54.4-5.1≤20101.671001200
Φ71×22 (Ring)71±0.526±0.522±0.54.4-5.1≤20101.721001000
Φ75×2275±0.5-22±0.54.4-5.1≤20101.651001400
Φ85×2285±0.5-22±0.54.4-5.1≤20101.631001800
Φ85×22 (Ring)85±0.526±0.522±0.54.4-5.1≤20101.651001500
Φ115×22115±0.542±0.522±0.54.4-5.1≤30201.661002200
Φ128×22128±0.542±0.522±0.54.4-5.1≤30201.71003000

High-Gradient Varistor Specifications

High-gradient zinc oxide varistor blocks provide increased reference-voltage gradient within a compact element height and may be considered for GIS and miniature arrester structures.

Type Dimension (mm) DC 1mA reference voltage (kV) Leakage current under 0.75U1mA (µA) 8/20μs nominal lightning impulse (kA) Ratio of residual voltage Discharge current capacity
Outside Dia. Inside Dia. Height 4/10μs high current (kA) 2ms rectangular (A)
Φ60×2260±0.5-22±0.56.6-8.8≤20101.69100600
Φ71×2271±0.5-22±0.56.6-8.8≤20101.65100800
Φ75×2275±0.5-22±0.56.6-8.8≤20101.671001000
Φ128×22128±0.5-22±0.56.6-8.8≤30201.641002200

High-Gradient Options for Compact Arrester Designs

Selected high-gradient varistor blocks offer a stated gradient range of 300–400V/mm. Model selection should consider arrester structure, residual-voltage performance, aging requirements, and installation space.

DC Metal Oxide Varistor Specifications

DC-series varistor blocks are available in multiple diameters and heights for different reference-voltage and discharge-current requirements.

Type Dimension (mm) DC 1mA reference voltage (kV) Leakage current under 0.75U1mA (µA) 8/20μs nominal lightning impulse (kA) Ratio of residual voltage Discharge current capacity
Outside Dia. Inside Dia. Height 4/10μs high current (kA) 2ms rectangular (A)
Φ52×2552±0.5-25±0.55.0-5.7≤20101.73100600
Φ60×2260±0.5-22±0.54.4-5.1≤20101.71100800
Φ71×2271±0.5-22±0.54.4-5.1≤20201.781001200
Φ75×2275±0.5-22±0.54.4-5.1≤20201.761001400
Φ85×2285±0.5-22±0.54.4-5.1≤20201.751001800
Φ105×22105±0.5-22±0.54.4-5.1≤30201.681002200

Manufacturing & Electrical Testing

Varistor Block Manufacturing Process
Electrical Testing 1
Electrical Testing 2
Electrical Testing 3
Electrical Testing 4

Get the Right MOV Block for Your Arrester Design

Share the electrical requirements and dimensions available at this stage. We will review the specification and help identify a suitable AC, DC, or high-gradient MOV block.

Headquarters 701 Tianyin Avenue, Jiangning District, Nanjing, China

Request Specifications & Quote

Please provide the DC 1mA reference voltage, nominal discharge current, 4/10μs and 2ms current requirements, dimensions, or an existing specification.